产品说明
一、 主要技术参数
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项目 Item |
xianou-6 |
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干燥室 Drying chamber |
干燥面积Freeze-drying area |
6.1㎡ |
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隔板层数Layers of partition board |
11+1 |
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隔板温度范围 Temperature scope of partition board |
-50℃-+70℃ |
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隔板温差 partition board temperature error |
±1℃（平衡时） |
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隔板间距partition board space |
60mm |
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隔板尺寸Size of partition board |
610mm*910mm*20mm |
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捕水冷阱 Cold trap |
冷阱*低温度 Cold trap temperature |
≤-70℃ |
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捕水能力 Water-capture capability |
80Kg |
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盘装液体material |
60L（按照厚度10mm计算） |
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除霜Electric defrost |
浸泡 |
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基本参数 Basic parameters |
极限真空度Vacuum degree |
≤10Pa（空载） |
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冷却方式Style of cooling |
水冷 |
二、技 术 配 置 一 览 表
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结构标准 Structure and Standard |
技术参数 Technical indices |
备注 Note |
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基础设施 Basic infrastructure |
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搁板有效面积 Shelf Area |
6.1㎡ |
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*大捕水量 Water-capture capability |
80Kg/批 |
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电源 Power supply |
3相380V/50Hz |
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装机功率 Power |
20Kw（实际运行功率远小于20KW） (The actual working power is less than 20KW ) |
380V/50Hz |
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整机尺寸（长*宽*高） Dimension(length*width*height) |
约4000*1500*2500 About 4000*1500*2500 |
外形供参考（以合同图纸为准） The dimension is be refered. |
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冷却水 Cooling water |
约20m³/h（≤25℃） About 20m³/h（≤25℃） |
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整机结构 Machine structure |
一体式（制冷机组与箱体组合安装） Integrited style |
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重量Weight |
约5000Kg About 5000Kg |
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仓体（干燥室） Chamber |
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仓体材料 Chamber material |
AISI 304不锈钢 AISI 304 stainless steel |
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门锁方式 Door lock style |
手动旋转门锁 Handle lock |
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开启角度 Opening angle |
＞110度 |
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开门方向 Opening direction |
向左开门（面向箱门） |
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仓门材料 Door material |
AISI 304不锈钢 AISI 304 stainless steel |
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仓体及门的粗糙度 Roughness of chamber and door |
Ra≤0.4um |
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制品温度探头 Temperature sensor |
Pt-100热电阻Pt-100 resistance |
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观察窗 Observation window |
2个，干燥室侧面一个，门一个。具有自动除霜和照明功能，可清晰观察样品冻干情况，**技术 |
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保温材质 Heat temperautrue material |
聚氨酯整体发泡（符合环保要求） |
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箱体形状 Shape of chamber |
长方形（大圆弧设计，符合GMP标准）Rectangle(GMP standard) |
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密封 Sealed |
箱门口使用特殊截面硅橡胶紧密贴合，确保真空密封。 |
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板层 Shelves |
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板层材质 Shelf material |
AISI 304不锈钢（我公司独特**技术的内焊法，**号：ZL 2010 20237059.X） AISI 304 stainless steel(Patent No.:ZL 2010 20237059.X ) |
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表面粗糙度 Roughness of shelf |
Ra≤0.4um |
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板层数目（块） Amount of shelves |
11+1（*上面一层为温度补偿板） |
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板层间距 Shelf space |
60mm |
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板层尺寸（长*宽*高） Shelf dimension(length*width*height) |
宽610 mm × 深910 mm ×高20 mm width 610mm×depth 910mm×20mm |
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板层冷煤降温速率 Temperature decreasing rate |
+20℃～-40℃≤60分钟(空载) +20℃～-40℃≤60分钟(empty) |
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板层冷媒升温速率 Temperature elevating rate |
-40℃～+20℃≤60分钟(空载) -40℃～+20℃≤60分钟(empty) |
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板层*低温度 The lowest temperature |
-50℃ |
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板层*高温度 The highest temperature |
+70℃ |
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加热功率 Heating power |
3Kw/380V/50Hz |
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防护栏 Fence |
板层与流体分流器直接（焊接）固定，确保板层在长期运动中不漏油且容易清洗，板层的左、右、后三面均设防护条，以防止盘子/瓶子超出板面。 |
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技术优势 Technical advantages 1、不锈钢板材均采用上等板材，保证箱体表面光洁度，从而保证无菌要求； Stainless steel plates are all importation. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、板层具有很高强度，耐压试验可到0.3Mpa，能够耐受长期使用； Shelves has high intensity and its maximum valve reaches to 0.3Mpa in the pressure test which can be able to bear the long term usage. 3、板层通过机械加工，可保证高要求平整度； Shelves are processed by machining which can ensure the demanding level. 4、板层控温精度±0.5℃（PID调节、平衡后）； Temperature control accuracy±0.5℃ (adjusted by PID) 5、特殊O型门密封条，可防止积水，更加符合无菌要求； Special O-shaped sealing strips for doors can prevent ponding which more accords with the asepsis requirement. 6、箱体、板层均采用氦质谱仪进行泄漏检验； Chamber, shelves, flexible hoses are all carried out the leak test by helium mass spectrometer. |
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捕水仓 Cold trap |
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捕水仓材料 Cold trap material |
AISI 304 不锈钢 AISI 304 stainless steel |
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捕水仓形状以及尺寸 Cold trap dimension |
卧式圆桶 |
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盘管材料 Pipe material |
AISI 304 不锈钢 AISI 304 stainless steel |
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Roughness of surface |
Ra ≤ 0.5 μm |
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盘管形式 Pipe style |
蛇形盘管 Snake shape pipe |
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盘管捕水面积 Water-capture area |
≥6㎡ |
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观察窗 Observation window |
1个，安装于测面 |
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Temperature decreasing parameters |
+20℃～-40℃≤30min(空载) +20℃～-40℃≤30min(empty) |
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Temperature sensor |
PT-100铂电阻 PT-100 resistance |
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保温材料 Heat-temperature material |
聚氨脂整体发泡（符合环保要求） |
保温效果好 |
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防冻玻璃 Antifreeze glass |
上海光芒玻璃总汇 |
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冷凝器*低温度 The lowest temperature |
-70℃(空载) -70℃(empty) |
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化霜方式Defrost style |
水淹没Water |
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*大捕水量 Water-capture capability |
80Kg/批 |
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技术优势 Technical advantages 1、不锈钢板材均采用上等板材，保证箱体表面光洁度，从而保证无菌要求； Stainless steel plates are all importation. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、冷凝器、盘管采用氦质谱仪进行泄漏检验； Condenser and coiled pipe are all carried out the leak test by helium mass spectrometer. |
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制冷机组 Refrigeration system |
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压缩机型号及数量 Compressor model |
S6J-20.2Y （德国BITZER比泽尔，南京组装） 1台 S6J-20.2Y (German BITZER,Assembly in Nanjing) |
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压缩机额定功率 Power |
11 KW |
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制冷剂 Refrigerant |
R507 国际公认的低温、高能、高效、绿色环保的制冷工质 R507 Internationally recognized low-temperature, high-energy, high efficiency, green refrigerant |
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冷热交换器 Cold heat exchanger |
瑞典ALFA-LAVAL （独资企业，江阴） Sweden ALFA-LAVAL |
瑞典技术，换热效率高Swedish technology |
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板层制冷 Shelf cooling |
1台（间接制冷） (Indirect cooling) |
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冷阱制冷 Cold trap cooling |
1台（直接制冷） (Direct cooling) |
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油分离器 Oil separator |
ZDER |
知名品牌 Well-known brand |
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油压差控制器 Oil differential controller |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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油平面视镜 Oil level mirror |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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防止吸入压力过高的自动保护装置 Automatic protection device |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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制冷剂高压恒压控制装置 Constant pressure of refrigerant control devices |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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停机后的制冷剂自动收液装置Automatic device |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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气液分离器 Gas-liquid separator |
AIRMENDER(台湾)
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知名品牌 Well-known brand |
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除酸过滤干燥器 Filter dryer |
ZDER |
知名品牌 Well-known brand |
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制冷剂膨胀阀 Expansion valve |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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压力表 Pressure table |
REFCO（瑞士）油浸式压力表 |
知名品牌 Well-known brand |
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**阀 Safe valve |
Caster （意大利） |
知名品牌 Well-known brand |
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Magnetic valve |
DANFOSS（丹麦） |
知名品牌 Well-known brand |
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Low-pressure vibration absorber |
ZHFO（韩国） |
知名品牌 Well-known brand |
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高压避震管 High-pressure vibration absorber |
天津中信 Tianjin |
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水冷冷凝器 Condenser |
金典（南京） JinDian(Nanjing) |
国内知名品牌 Well-known brand |
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技术优势 Technical advantages 1、压缩机采用“比泽尔”机组，性能更加稳定、可靠； Adopting the BITZER compressor makes the performance be more stable and relibale. 2、采用符合蒙特利尔公约的环保型制冷剂； Adopt the environmental protection type refrigerant which accords with the Montreal Convention 3、制冷系统具有各项保护功能，连锁保护； The refrigeration system has all kinds of protection functions and interlock protection. 4、冻干后期低负荷条件下的压力自动调整功能； The automatic adjustment function of pressure under the condition of low load in the late of freeze drying period. 5、制冷系统油压压力多重保护功能； The poly-protection function of oil pressure in the refrigeration system. 6、压缩机电机多重保护功能； The poly-protection function of compressor motor |
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真空系统Vacuum System |
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真空泵 Vacuum pump |
德国莱宝真空泵（天津组装） D60C |
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真空泵额定功率 Power |
2.2 KW |
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真空探头 Vacuum gauge |
成都正华 Chengdu Zhenghua |
国内知名品牌 Well-known brand |
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≤ 10.0Pa（空载） |
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抽气速率 Exhaust rate |
大气压→10 Pa ≤ 30分钟（干燥条件下） Atmospheric pressure→10 Pa ≤30 minutes(in dry conditions) |
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真空微调阀 |
上海阀门二厂 |
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真空调节电磁阀 |
德国宝德电磁阀 |
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循环系统 Circulatory System |
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管道材料 Pipeline material |
AISI 304不锈钢 AISI 304 stainless steel |
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循环泵 Circulatory pump |
丹麦GRUNDFOS 原装湿转子屏蔽泵 UPS40-120 Denmark GRUNDFOS imported UPS40-120 |
1台 |
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循环泵额定功率 Power |
0.46 KW |
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循环流体采用 Circulating fluid |
低粘度硅油 ( 25℃, 10cSt ) Low viscosity silicone oil(25℃, 10cSt ) |
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热交换器 Heat exchanger |
瑞典ALFA-LAVAL （独资企业，江阴 Sweden ALFA-LAVAL(Owned enterprises) |
1台 |
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加热速率 Heating rate |
＞1℃/min |
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PT-100铂电阻 PT-100 resistance |
进口芯片 Imported chips |
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加热方式 Heating style |
电加热管3kw Electric heating tube 3kw |
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控制方式 Control style |
PID |
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板层*高工作温度 The highest temperature |
≥ +50℃ （空载，硅油入口） ≥ +50℃(empty) |
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控制系统 Control system |
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控制形式 Control style |
自动控制系统Automatic control system |
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系统组成 System components
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双彩色触摸屏+PLC为控制核心控制系统稳定可靠，操作灵便；可以存储32组冻干工艺数据，每组*多可以设置36段；具有显示冻干曲线及自动记录数据功能。可以实现U盘导出冻干数据. |
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台湾永宏 |
知名品牌 Well-known brand |
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计算机 |
中国联想 |
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触摸屏 Touch screen |
昆仑通泰 |
知名品牌 Well-known brand |
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马达及线路保护 Motor and circuit protection |
有过载、过热、缺相保护等功能 |
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设计和装配标准 Standard of desigh and Assembly |
符合国家有关标准。公共信号线、输入、输出信号线等导线颜色统一分组、区别明显；强电、弱电部分在导线颜色上有明显区分，有接线号。 Overload, overheating, lack of protection functions. Meet state standards.The color of Common signal line, input and output signal line is apparent.
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电源开关 Power switch |
中国正泰 |
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中间继电器 Relay |
中国正泰 |
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交流接触器 AC contactor |
中国正泰 |
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空气开关（断路器）： |
中国正泰 |
4 |
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样品温度探头 Temperature sensor |
PT-100铂电阻 PT-100 resistance |
进口芯片 Imported chips |
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技术优势 Technical advantages 1、友善的人机界面具有各种部件、阀门工作状态及温度、真空度参数显示； There are working state of all kinds of parts and valves and parameter display of temperature and vacuum degree on the friendly human machine interface. 2、“配方管理”可设置32条冻干工艺曲线； It can set 32 technologies curves for freeze drying in the “recipe management” 3、“冷冻干燥”自动过程有阶段显示功能，并可任意跳段； There is a function for displaying by stages in the automatic process of“freeze drying ”, and it can skip randomly. 4、“冷冻干燥”过程中可对配方进行随时调整； The recipe can be adjusted momentarily in the “freeze drying ”process. |
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Protect System 保护系统 |
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水压力报警 Water-pressure alarm |
有，水流继电器 |
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油压差保护 Oil differential Protection |
有，油压差控制器，DANFOSS（丹麦） Yes,Oil differential controller,DANFOSS(Denmark) |
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高压压力保护 High-pressure protection |
DANFOSS（Denmark） |
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电子热保护 Electrical heating protection |
BITZER(比泽尔)冷冻机原装内置 BITZER Original built-in |
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自动收液功能 Automatic liquid recycling function |
有，DANFOSS（Denmark）Yes |
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真空报警Vacuum alarm |
有Yes |
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超温报警 Over-temperature alarm |
有Yes |
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循环压力报警 Cycle pressure alarm |
有Yes |
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Other其他（加工工艺、售后服务及培训等） (Processing, Service and Training) |
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培 训Training |
免费 Free |
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安装调试 Installation and debug |
免费 Free |
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保 修 Warranty |
整机调试验收后一年。 Teh warranty period is one year. |
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