产品说明
一、 主要技术参数
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项目 Item |
xianou-6 |
干燥室 Drying chamber |
干燥面积Freeze-drying area |
6.1㎡ |
隔板层数Layers of partition board |
11+1 |
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隔板温度范围 Temperature scope of partition board |
-50℃-+70℃ |
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隔板温差 partition board temperature error |
±1℃(平衡时) |
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隔板间距partition board space |
60mm |
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隔板尺寸Size of partition board |
610mm*910mm*20mm |
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捕水冷阱 Cold trap |
冷阱*低温度 Cold trap temperature |
≤-70℃ |
捕水能力 Water-capture capability |
80Kg |
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盘装液体material |
60L(按照厚度10mm计算) |
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除霜Electric defrost |
浸泡 |
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基本参数 Basic parameters |
极限真空度Vacuum degree |
≤10Pa(空载) |
冷却方式Style of cooling |
水冷 |
二、技 术 配 置 一 览 表
结构标准 Structure and Standard |
技术参数 Technical indices |
备注 Note |
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基础设施 Basic infrastructure |
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搁板有效面积 Shelf Area |
6.1㎡ |
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*大捕水量 Water-capture capability |
80Kg/批 |
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电源 Power supply |
3相380V/50Hz |
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装机功率 Power |
20Kw(实际运行功率远小于20KW) (The actual working power is less than 20KW ) |
380V/50Hz |
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整机尺寸(长*宽*高) Dimension(length*width*height) |
约4000*1500*2500 About 4000*1500*2500 |
外形供参考(以合同图纸为准) The dimension is be refered. |
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冷却水 Cooling water |
约20m³/h(≤25℃) About 20m³/h(≤25℃) |
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整机结构 Machine structure |
一体式(制冷机组与箱体组合安装) Integrited style |
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重量Weight |
约5000Kg About 5000Kg |
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仓体(干燥室) Chamber |
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仓体材料 Chamber material |
AISI 304不锈钢 AISI 304 stainless steel |
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门锁方式 Door lock style |
手动旋转门锁 Handle lock |
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开启角度 Opening angle |
>110度 |
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开门方向 Opening direction |
向左开门(面向箱门) |
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仓门材料 Door material |
AISI 304不锈钢 AISI 304 stainless steel |
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仓体及门的粗糙度 Roughness of chamber and door |
Ra≤0.4um |
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制品温度探头 Temperature sensor |
Pt-100热电阻Pt-100 resistance |
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观察窗 Observation window |
2个,干燥室侧面一个,门一个。具有自动除霜和照明功能,可清晰观察样品冻干情况,**技术 |
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保温材质 Heat temperautrue material |
聚氨酯整体发泡(符合环保要求) |
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箱体形状 Shape of chamber |
长方形(大圆弧设计,符合GMP标准)Rectangle(GMP standard) |
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密封 Sealed |
箱门口使用特殊截面硅橡胶紧密贴合,确保真空密封。 |
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板层 Shelves |
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板层材质 Shelf material |
AISI 304不锈钢(我公司独特**技术的内焊法,**号:ZL 2010 20237059.X) AISI 304 stainless steel(Patent No.:ZL 2010 20237059.X ) |
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表面粗糙度 Roughness of shelf |
Ra≤0.4um |
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板层数目(块) Amount of shelves |
11+1(*上面一层为温度补偿板) |
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板层间距 Shelf space |
60mm |
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板层尺寸(长*宽*高) Shelf dimension(length*width*height) |
宽610 mm × 深910 mm ×高20 mm width 610mm×depth 910mm×20mm |
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板层冷煤降温速率 Temperature decreasing rate |
+20℃~-40℃≤60分钟(空载) +20℃~-40℃≤60分钟(empty) |
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板层冷媒升温速率 Temperature elevating rate |
-40℃~+20℃≤60分钟(空载) -40℃~+20℃≤60分钟(empty) |
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板层*低温度 The lowest temperature |
-50℃ |
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板层*高温度 The highest temperature |
+70℃ |
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加热功率 Heating power |
3Kw/380V/50Hz |
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防护栏 Fence |
板层与流体分流器直接(焊接)固定,确保板层在长期运动中不漏油且容易清洗,板层的左、右、后三面均设防护条,以防止盘子/瓶子超出板面。 |
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技术优势 Technical advantages 1、不锈钢板材均采用上等板材,保证箱体表面光洁度,从而保证无菌要求; Stainless steel plates are all importation. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、板层具有很高强度,耐压试验可到0.3Mpa,能够耐受长期使用; Shelves has high intensity and its maximum valve reaches to 0.3Mpa in the pressure test which can be able to bear the long term usage. 3、板层通过机械加工,可保证高要求平整度; Shelves are processed by machining which can ensure the demanding level. 4、板层控温精度±0.5℃(PID调节、平衡后); Temperature control accuracy±0.5℃ (adjusted by PID) 5、特殊O型门密封条,可防止积水,更加符合无菌要求; Special O-shaped sealing strips for doors can prevent ponding which more accords with the asepsis requirement. 6、箱体、板层均采用氦质谱仪进行泄漏检验; Chamber, shelves, flexible hoses are all carried out the leak test by helium mass spectrometer. |
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捕水仓 Cold trap |
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捕水仓材料 Cold trap material |
AISI 304 不锈钢 AISI 304 stainless steel |
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捕水仓形状以及尺寸 Cold trap dimension |
卧式圆桶 |
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盘管材料 Pipe material |
AISI 304 不锈钢 AISI 304 stainless steel |
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Roughness of surface |
Ra ≤ 0.5 μm |
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盘管形式 Pipe style |
蛇形盘管 Snake shape pipe |
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盘管捕水面积 Water-capture area |
≥6㎡ |
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观察窗 Observation window |
1个,安装于测面 |
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Temperature decreasing parameters |
+20℃~-40℃≤30min(空载) +20℃~-40℃≤30min(empty) |
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Temperature sensor |
PT-100铂电阻 PT-100 resistance |
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保温材料 Heat-temperature material |
聚氨脂整体发泡(符合环保要求) |
保温效果好 |
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防冻玻璃 Antifreeze glass |
上海光芒玻璃总汇 |
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冷凝器*低温度 The lowest temperature |
-70℃(空载) -70℃(empty) |
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化霜方式Defrost style |
水淹没Water |
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*大捕水量 Water-capture capability |
80Kg/批 |
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技术优势 Technical advantages 1、不锈钢板材均采用上等板材,保证箱体表面光洁度,从而保证无菌要求; Stainless steel plates are all importation. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、冷凝器、盘管采用氦质谱仪进行泄漏检验; Condenser and coiled pipe are all carried out the leak test by helium mass spectrometer. |
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制冷机组 Refrigeration system |
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压缩机型号及数量 Compressor model |
S6J-20.2Y (德国BITZER比泽尔,南京组装) 1台 S6J-20.2Y (German BITZER,Assembly in Nanjing) |
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压缩机额定功率 Power |
11 KW |
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制冷剂 Refrigerant |
R507 国际公认的低温、高能、高效、绿色环保的制冷工质 R507 Internationally recognized low-temperature, high-energy, high efficiency, green refrigerant |
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冷热交换器 Cold heat exchanger |
瑞典ALFA-LAVAL (独资企业,江阴) Sweden ALFA-LAVAL |
瑞典技术,换热效率高Swedish technology |
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板层制冷 Shelf cooling |
1台(间接制冷) (Indirect cooling) |
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冷阱制冷 Cold trap cooling |
1台(直接制冷) (Direct cooling) |
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油分离器 Oil separator |
ZDER |
知名品牌 Well-known brand |
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油压差控制器 Oil differential controller |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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油平面视镜 Oil level mirror |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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防止吸入压力过高的自动保护装置 Automatic protection device |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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制冷剂高压恒压控制装置 Constant pressure of refrigerant control devices |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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停机后的制冷剂自动收液装置Automatic device |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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气液分离器 Gas-liquid separator |
AIRMENDER(台湾)
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知名品牌 Well-known brand |
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除酸过滤干燥器 Filter dryer |
ZDER |
知名品牌 Well-known brand |
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制冷剂膨胀阀 Expansion valve |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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压力表 Pressure table |
REFCO(瑞士)油浸式压力表 |
知名品牌 Well-known brand |
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**阀 Safe valve |
Caster (意大利) |
知名品牌 Well-known brand |
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Magnetic valve |
DANFOSS(丹麦) |
知名品牌 Well-known brand |
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Low-pressure vibration absorber |
ZHFO(韩国) |
知名品牌 Well-known brand |
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高压避震管 High-pressure vibration absorber |
天津中信 Tianjin |
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水冷冷凝器 Condenser |
金典(南京) JinDian(Nanjing) |
国内知名品牌 Well-known brand |
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技术优势 Technical advantages 1、压缩机采用“比泽尔”机组,性能更加稳定、可靠; Adopting the BITZER compressor makes the performance be more stable and relibale. 2、采用符合蒙特利尔公约的环保型制冷剂; Adopt the environmental protection type refrigerant which accords with the Montreal Convention 3、制冷系统具有各项保护功能,连锁保护; The refrigeration system has all kinds of protection functions and interlock protection. 4、冻干后期低负荷条件下的压力自动调整功能; The automatic adjustment function of pressure under the condition of low load in the late of freeze drying period. 5、制冷系统油压压力多重保护功能; The poly-protection function of oil pressure in the refrigeration system. 6、压缩机电机多重保护功能; The poly-protection function of compressor motor |
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真空系统Vacuum System |
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真空泵 Vacuum pump |
德国莱宝真空泵(天津组装) D60C |
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真空泵额定功率 Power |
2.2 KW |
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真空探头 Vacuum gauge |
成都正华 Chengdu Zhenghua |
国内知名品牌 Well-known brand |
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≤ 10.0Pa(空载) |
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抽气速率 Exhaust rate |
大气压→10 Pa ≤ 30分钟(干燥条件下) Atmospheric pressure→10 Pa ≤30 minutes(in dry conditions) |
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真空微调阀 |
上海阀门二厂 |
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真空调节电磁阀 |
德国宝德电磁阀 |
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循环系统 Circulatory System |
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管道材料 Pipeline material |
AISI 304不锈钢 AISI 304 stainless steel |
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循环泵 Circulatory pump |
丹麦GRUNDFOS 原装湿转子屏蔽泵 UPS40-120 Denmark GRUNDFOS imported UPS40-120 |
1台 |
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循环泵额定功率 Power |
0.46 KW |
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循环流体采用 Circulating fluid |
低粘度硅油 ( 25℃, 10cSt ) Low viscosity silicone oil(25℃, 10cSt ) |
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热交换器 Heat exchanger |
瑞典ALFA-LAVAL (独资企业,江阴 Sweden ALFA-LAVAL(Owned enterprises) |
1台 |
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加热速率 Heating rate |
>1℃/min |
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PT-100铂电阻 PT-100 resistance |
进口芯片 Imported chips |
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加热方式 Heating style |
电加热管3kw Electric heating tube 3kw |
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控制方式 Control style |
PID |
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板层*高工作温度 The highest temperature |
≥ +50℃ (空载,硅油入口) ≥ +50℃(empty) |
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控制系统 Control system |
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控制形式 Control style |
自动控制系统Automatic control system |
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系统组成 System components
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双彩色触摸屏+PLC为控制核心控制系统稳定可靠,操作灵便;可以存储32组冻干工艺数据,每组*多可以设置36段;具有显示冻干曲线及自动记录数据功能。可以实现U盘导出冻干数据. |
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台湾永宏 |
知名品牌 Well-known brand |
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计算机 |
中国联想 |
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触摸屏 Touch screen |
昆仑通泰 |
知名品牌 Well-known brand |
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马达及线路保护 Motor and circuit protection |
有过载、过热、缺相保护等功能 |
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设计和装配标准 Standard of desigh and Assembly |
符合国家有关标准。公共信号线、输入、输出信号线等导线颜色统一分组、区别明显;强电、弱电部分在导线颜色上有明显区分,有接线号。 Overload, overheating, lack of protection functions. Meet state standards.The color of Common signal line, input and output signal line is apparent.
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电源开关 Power switch |
中国正泰 |
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中间继电器 Relay |
中国正泰 |
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交流接触器 AC contactor |
中国正泰 |
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空气开关(断路器): |
中国正泰 |
4 |
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样品温度探头 Temperature sensor |
PT-100铂电阻 PT-100 resistance |
进口芯片 Imported chips |
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技术优势 Technical advantages 1、友善的人机界面具有各种部件、阀门工作状态及温度、真空度参数显示; There are working state of all kinds of parts and valves and parameter display of temperature and vacuum degree on the friendly human machine interface. 2、“配方管理”可设置32条冻干工艺曲线; It can set 32 technologies curves for freeze drying in the “recipe management” 3、“冷冻干燥”自动过程有阶段显示功能,并可任意跳段; There is a function for displaying by stages in the automatic process of“freeze drying ”, and it can skip randomly. 4、“冷冻干燥”过程中可对配方进行随时调整; The recipe can be adjusted momentarily in the “freeze drying ”process. |
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Protect System 保护系统 |
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水压力报警 Water-pressure alarm |
有,水流继电器 |
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油压差保护 Oil differential Protection |
有,油压差控制器,DANFOSS(丹麦) Yes,Oil differential controller,DANFOSS(Denmark) |
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高压压力保护 High-pressure protection |
DANFOSS(Denmark) |
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电子热保护 Electrical heating protection |
BITZER(比泽尔)冷冻机原装内置 BITZER Original built-in |
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自动收液功能 Automatic liquid recycling function |
有,DANFOSS(Denmark)Yes |
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真空报警Vacuum alarm |
有Yes |
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超温报警 Over-temperature alarm |
有Yes |
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循环压力报警 Cycle pressure alarm |
有Yes |
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Other其他(加工工艺、售后服务及培训等) (Processing, Service and Training) |
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培 训Training |
免费 Free |
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安装调试 Installation and debug |
免费 Free |
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保 修 Warranty |
整机调试验收后一年。 Teh warranty period is one year. |